Try to analyze the complete crane system customized for the bus factory

When customizing a complete crane system for a bus factory, the required number of crane products and equipment needs to be determined based on the factory’s production line layout, vehicle size, weight, production process, and material handling needs. The following is a basic analysis framework:

Production line crane:

• Bridge crane: suitable for lifting and transporting large materials inside the workshop. Depending on the size of the workshop and operational requirements, multiple overhead cranes may be needed to cover different work areas.
• Gantry crane: Typically used at the entrance and exit of a workshop or at the end of a production line to lift vehicles into transport or storage areas. The quantity may depend on the number of imports and exports and operating efficiency requirements.

Material handling cranes:

• Jib crane: Suitable for specific work areas, such as parts storage areas or next to assembly lines, for lifting and carrying small materials or parts. Quantity is determined based on work area and job requirements.
• Electric hoist: often used in conjunction with other cranes for precise lifting operations, or for material handling at fixed points. The quantity is determined according to the specific operating point.

Cranes for maintenance and inspection:

• Maintenance platform crane: used to lift the maintenance platform to facilitate vehicle inspection and maintenance. Quantity depends on the size of the repair shop and operational needs.
• Mobile cranes: Such as tire or crawler cranes, used to move equipment or large components within factories, as well as outside for maintenance and assembly operations. The quantity is relatively small and configured according to specific needs.

Auxiliary equipment:

• Lifting clamps and slings: customized according to the shape and size of the lifted items to ensure the safety and efficiency of the lifting process.
• Safety monitoring system: used to monitor the operating status of the crane and the safety situation of the working area in real time to prevent accidents.

To sum up, customizing a complete crane system for a bus factory requires considering a variety of crane products, and the quantity depends on factors such as the scale of the factory, production line layout, operational needs, and safety requirements. The selection and quantity configuration of specific equipment requires detailed planning and design based on the actu

Dongqi Crane can design crane systems for bus factories

In Pakistan, a bus factory is under construction. The plant produces a full range of heavy-duty transport vehicles. In order to ensure efficient operation of the factory and meet the diverse needs of customers, Dongqi Crane, as a professional crane supplier, is honored to be the designer of the crane system for this factory.

Faced with such a huge project, Dongqi Crane started from scratch and worked closely with experts in the field such as architects, engineers, and crane professionals to discuss and research together, striving to create the most advanced manufacturing facilities for the factory. After an in-depth understanding of the factory’s manufacturing process and material handling needs, Dongqi Crane decided to adopt bridge crane technology to ensure that the crane system could meet the factory’s comprehensive material handling needs from small parts to large vehicles.

The new facility houses 15 individual crane bays of various sizes, as well as numerous jib cranes. In order to meet the lifting needs of different production links, Dongqi Crane provides wire rope hoists with lifting capacities from 1 to 10 tons, and electric chain hoists with lifting capacities from 0.25 tons to 2 tons. These cranes have won over customers with their outstanding reliability, flexible options, high productivity and easy availability of spare parts for future maintenance.

During the project advancement, Dongqi Crane maintained close communication with the factory, held multiple meetings, and continuously expanded the scope of cooperation to include workstation cranes and fall protection systems into the project. Faced with challenges such as the huge number of equipment and simultaneous installation and coordination, Dongqi Crane successfully completed the task with its rich experience and professional team, laying a solid foundation for the smooth start of the factory.

Now, this Pakistani bus factory has been put into operation, and the crane system has performed well and has been highly praised by the person in charge of the factory. He said: “Since the new factory was put into operation, the crane system has played an important role and provided a strong guarantee for our production. Our production facilities have demonstrated strong versatility and can meet the various needs of customers. This is inseparable from Dong We are very pleased with their professional service and high quality products.”

As a professional crane supplier, Dongqi Crane is always committed to providing customers with the highest quality lifting solutions. In the future, Dongqi Crane will continue to adhere to the concept of “customer first, quality first”, continue to innovate and make progress, create efficient and safe crane systems for more customers, and promote the prosperity and development of the manufacturing industry.