10 Ton Overhead Crane
Introduction to 10 Ton Overhead Cranes
10-ton overhead cranes are essential for medium-to-heavy industrial lifting in manufacturing plants, warehouses, and construction sites. Dongqi Crane, a leading global manufacturer, offers high-performance 10-ton overhead cranes for sale with customizable configurations to optimize efficiency and safety.
This guide covers:
- Key models & specifications
- Price factors & budget planning
- Industry applications
- Why choose Dongqi Crane?
1. 10 Ton Overhead Crane Models & Specifications
A. Single Girder vs. Double Girder Comparison
| Feature | Single Girder | Double Girder |
|---|---|---|
| Capacity | 10 tons | 10 tons |
| Span Range | 5m–22.5m | 10m–35m |
| Lifting Height | 6m–18m | 6m–30m |
| Headroom | 1.2m–1.8m | 1.5m–2.2m |
| Travel Speed | 20–32 m/min | 20–40 m/min |
| Best For | Workshops, warehouses | Heavy-duty manufacturing |
B. Hoisting Mechanism Options
- Wire Rope Hoist (Standard)
- Speed: 3.2–8 m/min (VFD-controlled)
- Motor: 13–22 kW (S3 duty)
- Rope: 12–16mm (6×36WS steel core)
- Chain Hoist (Optional)
- Speed: 0.8–3 m/min
- Motor: 5.5–11 kW
- Chain: Grade 100 alloy steel
C. Control Systems
- Pendant Control (8–12 buttons, 24V safety)
- Radio Remote Control (100m range, 2.4GHz)
- Automated PLC System (±5mm positioning)
2. 10 Ton Overhead Crane Pricing Guide
A. Detailed Price Structure by Configuration
1. Single Girder vs. Double Girder Cost Analysis
| Component | Single Girder (USD) | Double Girder (USD) | Technical Difference |
|---|---|---|---|
| Main Bridge Structure | 12,500-16,800 | 22,000-28,500 | +75% stiffness |
| Hoisting Mechanism | 9,800-13,200 | 14,500-18,600 | +40% duty cycle |
| End Carriages | 4,200-6,500 | 7,800-9,200 | +85% wheel load |
| Electrical System | 5,600-7,800 | 8,200-10,500 | +45% power rating |
| Total Base Price | 32,100-44,300 | 52,500-66,800 | +63% avg. cost |
2. Duty Class Pricing Matrix
| Duty Class | Usage (Starts/Hour) | Price Adjustment | Key Component Upgrades |
|---|---|---|---|
| A3 | ≤100 | -15% | Standard motors |
| A5 | 160 | Base Price | Class H insulation |
| A6 | 250 | +20% | Reinforced gearing |
| A7 | 400 | +35% | Special bearings |
B. Customization Cost Drivers
1. Span Length Economics
| Span Range | Cost per Meter | Structural Impact | Max Unsupported Span |
|---|---|---|---|
| 5-12m | $980 | Minimal | 12m |
| 12-18m | $1,850 | Intermediate | 18m |
| 18-22.5m | $2,750 | Significant | 22.5m (single girder) |
| 22.5-35m | $3,900 | Full redesign | 35m (double girder) |
2. Height Adjustment Pricing
| Height Range | Cost Adjustment | Technical Changes Required |
|---|---|---|
| 6-12m | Included | Standard drum |
| 12-18m | +$3,200 | Extended drum capacity |
| 18-24m | +$6,500 | Dual-drum system |
| 24-30m | +$11,800 | Rope guidance system |
3. Control System Options
| Control Type | Added Cost | Technical Specifications |
|---|---|---|
| Basic Pendant | Included | 8-button, 24V safety |
| Radio Remote | +$4,800 | 2.4GHz, IP65 rating |
| Semi-Auto PLC | +$12,500 | ±5mm positioning |
| Full Automation | +$24,000 | Integrated with MES/ERP |
C. Material & Protection Costs
1. Structural Steel Options
| Material Grade | Price Impact | Yield Strength | Best Application |
|---|---|---|---|
| Q235B | -12% | 235MPa | Light duty |
| Q345B | Base | 345MPa | Standard |
| Q460C | +25% | 460MPa | Heavy cyclic |
2. Surface Protection Systems
| Coating Type | Added Cost | Protection Life | Environment Suitability |
|---|---|---|---|
| Standard Paint | – | 5-7 years | Indoor dry |
| Epoxy Zinc | +$3,800 | 10-12 years | Humid industrial |
| Hot-Dip Galvanized | +$7,200 | 15-20 years | Marine/outdoor |
| Stainless Cladding | +$15,000 | 25+ years | Chemical plants |
D. Geographic Pricing Variations
1. Regional Cost Factors
| Market | Price Multiplier | Key Considerations |
|---|---|---|
| China Domestic | 1.0x | Local production |
| Southeast Asia | 1.12x | Sea freight |
| Middle East | 1.28x | Desert package |
| Europe | 1.45x | CE certification |
| North America | 1.52x | UL compliance |
2. Logistics Cost Estimates
| Destination | Sea Freight | Air Freight | Lead Time |
|---|---|---|---|
| Vietnam | $2,800 | $9,500 | 3 weeks |
| UAE | $4,900 | $14,200 | 5 weeks |
| Germany | $6,700 | $18,500 | 7 weeks |
| USA (West) | $8,200 | $21,000 | 8 weeks |
E. Operational Cost Projections
1. 10-Year Total Cost of Ownership
| Cost Category | Single Girder | Double Girder | Notes |
|---|---|---|---|
| Initial Purchase | $38,000 | $60,000 | |
| Installation | $5,500 | $8,200 | |
| Energy (1,800h/yr) | $14,200 | $19,500 | @$0.10/kWh |
| Maintenance | $18,000 | $26,000 | 3% of CAPEX/yr |
| Total | $75,700 | $113,700 |
2. Maintenance Cost Breakdown
| Component | Frequency | Cost per Service | Replacement Cycle |
|---|---|---|---|
| Wire Rope | 18 months | $850 | 5 years |
| Motor Service | 3 years | $1,500 | 10 years |
| Bearing Change | 2.5 years | $1,200 | 7 years |
| Structural Insp | Annual | $600 | – |
F. Special Application Premiums
1. Hazardous Environment Packages
| Requirement | Cost Impact | Key Modifications |
|---|---|---|
| Explosion-Proof | +38% | ATEX components |
| High Temperature | +22% | Heat shielding |
| Corrosive | +30% | 316L stainless |
2. Smart Technology Add-ons
| Feature | Added Cost | ROI Period | Benefits |
|---|---|---|---|
| Load Monitoring | +$4,900 | 1.1 years | 18% fewer failures |
| Vibration Analysis | +$6,200 | 1.5 years | 35% longer bearing life |
| Auto Lubrication | +$8,100 | 2.2 years | 45% less downtime |
G. Cost Optimization Strategies
1. Value Engineering Options
- Modular pre-assembly (-9-11% installation)
- Standard component packages (-6-8%)
- Batch ordering discounts (4% for 2+, 7% for 5+)
2. Alternative Procurement Models
| Model | Cost Advantage | Terms |
|---|---|---|
| Operating Lease | 28% lower CAPEX | 5-year |
| PPP Agreement | Pay-per-lift | 7-year |
| Refurbished Unit | 32-42% savings | 2-year warranty |
H. Price Comparison with Competitors
| Manufacturer | Single Girder Price | Double Girder Price | Lead Time |
|---|---|---|---|
| Dongqi Crane | $32,100-44,300 | $52,500-66,800 | 8-16 weeks |
| European A | $42,000-58,000 | $68,000-85,000 | 12-20 weeks |
| American B | $38,000-52,000 | $62,000-78,000 | 10-18 weeks |
| Japanese C | $45,000-60,000 | $72,000-90,000 | 14-22 weeks |
This exhaustive pricing guide demonstrates that while 10-ton overhead cranes represent a significant investment, proper configuration selection and lifecycle planning can optimize total cost of ownership. Dongqi Crane offers transparent pricing models with flexible customization to meet both budgetary and performance requirements across global markets, delivering 15-25% cost advantages over Western competitors without compromising quality or reliability.
3. Industry Applications of 10 Ton Overhead Cranes
A. Manufacturing Sector Solutions
1. Automotive Production Lines
- Precision Handling Requirements:
- Engine block transfer (8-10 ton loads)
- Stamping press feeding (5-7 minute cycles)
- Body-in-white positioning (±1mm accuracy)
- Special Features:
- Non-marking nylon pad hooks
- EMI-shielded controls for robotic cells
- Cleanroom-compatible models (ISO Class 6)
2. Steel Fabrication Facilities
- Critical Operations:
- I-beam manipulation (8-12m lengths)
- Plate flipping (10×3m sheets)
- CNC machine loading/unloading
- Technical Enhancements:
- 150% overload capacity
- Heat-resistant paint (up to 200°C)
- Anti-deflection monitoring system
B. Energy & Infrastructure Applications
1. Power Plant Maintenance
- Key Lifting Scenarios:
- Turbine component replacement (7-9 ton parts)
- Transformer handling (confined space lifts)
- Boiler tube bundle extraction
- Safety Systems:
- Explosion-proof controls (Zone 2/22)
- Seismic-rated structures (0.3g)
- Load moment indicators (±1.5% accuracy)
2. Renewable Energy Projects
- Specialized Uses:
- Wind turbine gearbox servicing
- Solar panel array installation
- Hydroelectric dam maintenance
- Environmental Adaptations:
- Outdoor-rated corrosion protection
- Wind-resistant design (up to 15m/s)
- UV-stable electrical components
C. Logistics & Material Handling
1. Heavy Warehouse Operations
- Typical Load Profiles:
- Industrial machinery (8-10 ton units)
- Containerized cargo (20′ ISO containers)
- Bulk material pallets (2-4 ton units)
- Efficiency Features:
- 35m/min traverse speeds
- Automated storage interfaces
- RFID inventory tracking
2. Portside Material Handling
- Unique Challenges:
- Barge loading/unloading
- Ship component repairs
- Dock equipment maintenance
- Marine Specifications:
- Salt-spray resistant coatings
- Humidity-controlled panels
- Tidal compensation systems
D. Specialized Industrial Applications
1. Aerospace Manufacturing
- Precision Demands:
- Wing spar assembly (±0.8mm)
- Composite layup tool handling
- Engine nacelle installation
- Technical Specifications:
- Vibration damping (<0.3g)
- Non-magnetic materials
- Cleanroom certification
2. Mining & Mineral Processing
- Heavy-Duty Requirements:
- Crusher mantle changes
- Ball mill liner replacement
- Thickener mechanism service
- Rugged Features:
- ATEX Category 1 compliance
- Dust-proof electricals (IP66)
- Impact-resistant bumpers
E. Application-Specific Configurations
1. Foundry & Metalcasting
- Special Requirements:
- Heat shields (up to 250°C)
- Slag-resistant cable management
- High-temperature lubricants
- Typical Cycle:
- Ladle transfer
- Mold handling
- Casting extraction
2. Paper & Pulp Industry
- Unique Needs:
- Corrosion-resistant construction
- Humidity-proof electricals
- Non-sparking components
- Common Lifts:
- Roll handling (8-12 ton paper rolls)
- Digester maintenance
- Calender servicing
F. Performance Metrics by Industry
| Industry | Daily Cycles | Uptime % | Precision | ROI Period |
|---|---|---|---|---|
| Automotive | 250-350 | 96% | ±1mm | 1.5-2 yrs |
| Steel | 120-180 | 92% | ±3mm | 2-2.5 yrs |
| Energy | 60-90 | 90% | ±5mm | 2.5-3 yrs |
| Logistics | 400-600 | 98% | ±10mm | 1-1.5 yrs |
G. Dongqi Custom Solutions
1. For Food Processing:
- DQ-FP10 Series
- Stainless steel construction
- Hygienic design (EHEDG compliant)
- Washdown protection
2. For Pharmaceutical:
- DQ-PH10 Series
- Cleanroom certification
- Non-particulating materials
- Validation documentation
3. For Chemical Plants:
- DQ-CX10 Series
- Acid-resistant coatings
- Explosion-proof motors
- Gas detection systems
H. Safety Enhancements
1. Hazardous Areas:
- Intrinsically safe controls
- Spark-resistant materials
- Static discharge protection
2. High-Precision:
- Laser guidance systems
- Micro-positioning controls
- Anti-sway algorithms
3. Heavy-Duty:
- Redundant braking
- Load path monitoring
- Structural health sensors
I. Smart Features Integration
1. Industry 4.0 Ready:
- OPC UA connectivity
- Digital twin synchronization
- Predictive maintenance
2. Automated Functions:
- Position repeatability
- Path optimization
- Collision avoidance
3. Data Analytics:
- Energy monitoring
- Usage tracking
- Component wear analysis
This expanded application guide demonstrates the exceptional versatility of Dongqi’s 10-ton overhead cranes across industries. From the precision demands of aerospace manufacturing to the rugged conditions of mining operations, our cranes incorporate specialized engineering solutions that deliver optimal performance in each unique working environment, with customization options that address specific operational challenges while maintaining safety and efficiency.
4. Why Choose Dongqi 10 Ton Overhead Cranes?
✅ Custom Engineering – Adjustable span, height & controls
✅ High-Quality Materials – ISO-certified steel & components
✅ Smart Features – IoT monitoring & automation
✅ Global Support – Installation & spare parts network
Conclusion
Dongqi Crane’s 10-ton overhead cranes for sale provide reliable, cost-efficient lifting for diverse industries. Whether you need a single-girder workshop crane or a heavy-duty double-girder system, we offer custom solutions with fast delivery.
Request a free quote today! 🏗️⚡
